Regain control of your printing profitability.
Stop guessing and start measuring. The platform has been designed by Six Sigma experts to eliminate operational blind spots.
Proven world-class methodology
Designed by Darrin Crow
Six Sigma Black Belt with +30 years leading global operations.
Offset Tracker is the result of solving real inefficiencies on the production floor.
What can our software do?
Controlar el proceso,
You own the results.
The Offset Tracker platform serves as a structured digital tool that maintains operational control.
Smart Dashboards
Offset Tracker's smart dashboards offer a comprehensive overview of your entire offset printing operation. They provide a high-level, real-time overview of each module in the suite.
Ink Tracker
Ink Tracker centraliza todos los datos relacionados con la tinta, permitiéndole registrar formulaciones, gestionar el inventario, controlar el consumo por trabajo, gestionar los costos y controlar los lotes. Reduce el desperdicio, mejora la consistencia del color y garantiza que cada decisión sobre la tinta quede completamente documentada. Reduzca el desperdicio de tinta hasta en un 15% mediante una documentación precisa de las fórmulas y el seguimiento de los lotes.
Process Tracker
Process Tracker records and documents press parameters for each job, helping operators standardize setups, eliminate guesswork, and reduce makereadytime. By creating a baseline history of what works, Process Tracker increases production efficiency, repeatability, and stability. Reduce paper waste during startup by up to 20% and downtime by up to 25% by documenting startup conditions and monitoring production.
Color Tracker
Color Tracker offers comprehensive color quality monitoring using metrics such as ΔE, density, TVI, and SPC. Monitor trends, maintain color accuracy, reduce inconsistencies, and ensure jobs meet specifications.
Shift Tracker
Shift Tracker records daily activity for each shift, tracking downtime, waste causes, and operator notes while generating daily reports. It provides clear visibility into printing productivity and recurring issues, improving communication between shifts and strengthening coordination across the plant.
Quote Tracker
Quote Tracker allows you to create quick and accurate quotes tailored to offset printing. It includes customizable cost templates, material modeling, margin control, and one-click export to PDF / email. Quote Tracker ensures consistent and cost-effective pricing.
No es solo la teoría,
it is measurable operational control.
Structured operational diagnostics designed to stabilize press room performance.
Implementation roadmap
Structured on-site operational assessments to identify instability, waste patterns, and the performance deficiencies in offset printing operations.
Practical process control
Key elements include standardized press makeready procedures, structured preparation documentation, waste tracking systems, and clearly defined production key performance indicators (KPIs).
Offset Tracker Software Platform
Specialized tools for every stage of the printing process. Stop relying on spreadsheets, manual records, and disconnected software to manage production. Turn fragmented production data into clear operational information.
Continuous performance monitoring
Real-time data tracking of key performance indicators (KPIs), such as OEE (Overall Equipment Effectiveness), allows for the reduction of unplanned downtime, bottlenecks, and waste.
Lightweight Design
Offset Tracker is intentionally designed to be simple and easy to adopt.
Instead of functioning as a complex ERP system, Offset Tracker acts as a specialized operational layer that facilitates production visibility and process discipline.
It's time to replace spreadsheets, paper records, and fragmented systems with organized process control.
Operational Performance
That Pays For Itself
Eliminate hidden inefficiencies that silently increase material consumption, prolong makeready time, and reduce production stability.
Material waste cost
Per 100 tons of production
*The cost of the material is based solely on the average price of SBS paper from “Pulp and Paper” in 2026, which is $1,277 USD per ton.
El coste de los materiales desperdiciados por sí solo puede superar los $12,000 USD por cada 100 toneladas procesadas cuando el desperdicio alcanza el 10 %. Si se tienen en cuenta el tiempo de impresión, la mano de obra, la tinta y la pérdida de capacidad de producción, el coste operativo real es significativamente mayor.
Where printing companies lose time, materials, and consistency
Most printing plants operate with hidden inefficiencies that quietly increase material consumption, extend makeready time, and reduce production stability.
Unpredictable startup waste
Many offset printing plants lose hundreds of sheets at the start of every job due to inconsistent press setup and undocumented process adjustments.
Offset Tracker standardizes press setup parameters and records operational data across jobs, helping operators achieve repeatable startup performance and reduce raw material waste.
Unplanned downtime
Troubleshooting press issues often depends on operator memory and manual notes, making it difficult to identify the real cause of high makeready time and recurring stoppages.
Process Tracker captures operational data across shifts, allowing plants to identify patterns in downtime and eliminate recurring problems.
Customer color complaints and reprints
Without structured color measurement data, achieving repeatable color across jobs and shifts becomes difficult.
Color Tracker records spectrophotometer readings and process conditions, creating a historical reference that improves color repeatability and reduces customer rejections.
Limited traceability for customer or ISO audits
Many printing plants rely on scattered spreadsheets, handwritten notes, or operator memory to document press conditions and production performance. This makes it difficult to demonstrate process control during customer audits or ISO quality reviews.
Offset Tracker automatically records key production data, press conditions, and quality measurements for every job. This creates a structured operational history that improves traceability and simplifies compliance with customer and ISO process requirements.
Offset Tracker está diseñado para identificar y eliminar estas pérdidas operativas.