A Platform Specifically Designed for Offset Printing Operations
Transforming fragmented production data into operational clarity.
Secure and Reliable Infrastructure
Production data is often one of the most valuable assets inside a printing plant.
Offset Tracker protects that information using secure cloud infrastructure powered by Amazon Web Services (AWS).
Each printing plant maintains full ownership of its operational data.
The Offset Tracker platform is organized into specialized modules that capture different operational signals within the printing plant. Each module focuses on a specific area of production while contributing to a unified system of operational visibility.
Offset Tracker Production Modules
Specialized tools for each stage of your manufacturing process.
Smart Dashboards
Offset Tracker features intelligent dashboards in each module that transform operational data into clear and actionable information, analyzing variables such as production, waste, downtime, and resource consumption to identify patterns and opportunities for improvement in real time. By integrating information from all modules, the platform offers a complete view of the operation, enabling more informed decisions and more precise and consistent control of the entire plant.
Ink Tracker
Ink Tracker centralizes all ink-related information within the printing operation, recording formulations, tracking usage by batch, managing inventory levels, and capturing consumption per job. By maintaining a structured record of this activity, printing plants gain greater cost visibility and stronger control over color consistency between production runs.
- Ink formulation tracking
- Inventory and batch / lot control
- Job-level ink usage monitoring
- Historical record of ink adjustments
Process Tracker
Process Tracker captures press parameters and setup conditions for every production job. Operators can document the settings used during makeready and production, creating a historical reference of successful press configurations.
Over time, this structured record allows press crews to replicate proven setups rather than relying on guesswork.
- Press parameter documentation
- Makeready setup recording
- Historical baseline of successful jobs
- Improved production repeatability
Color Tracker
Color Tracker provides structured monitoring of color quality using measurable production metrics such as ΔE variation, density measurements, TVI, and SPC trends.
The module allows press technicians to monitor color performance across production runs while identifying trends that may indicate process drift.
- ΔE measurement tracking
- TVI, ink density, and process parameter monitoring
- Visualización de tendencias y capacidad del proceso
- Measurement System evaluation
Shift Tracker
Shift Tracker records daily operational activity across the printing plant, including downtime events, scrap causes, and shift-level operational notes.
The module generates structured shift reports that help supervisors identify recurring production issues and improve communication between shifts.
- Downtime event tracking
- Scrap cause documentation
- Shift production reports
- Operator notes and communication
Typical Investment to Implement Offset Tracker
Offset Tracker combines structured operational consulting with a SaaS platform designed specifically for offset printing operations.
The investment varies depending on the size of the plant, the scope of the implementation, and the level of operational support required.
Many plants recoup the cost of implementation by reducing waste, downtime, and production losses during the first few months.
Estimated investment
Initial Plant Diagnostic
Complimentary
Platform Implementation
$5,000 – $25,000 (USD)
Offset Tracker SaaS Platform
$500 – $1,200 (USD) / month
Process Improvement Consulting
$3,000 – $12,000 (USD)
What are you waiting for?
Start saving today by optimizing your printing processes with Offset Tracker. Reduce waste, improve consistency, and gain complete visibility into your operation. Contact us now to schedule a demo and discover how you can transform your plant's performance from day one.